Wireless shop floor monitoring system that connects the top floor to the shop floor - makes waste visible, measurable and hence controllable. Enables Lean and TPM. Improves maintenance management, production scheduling. Monitors any production activity - metal working, plastic injection moulding, packaging, pharmaceuticals, chemicals, etc.
Monitors machine production, TPM parameters (OEE, Availability, Performance, Quality), rejections, inserts usage, breakdowns. Alerts personnel automatically on mobile phone or email to problems like low production, abnormal idle times, abnormal cycle times, machine breakdowns, etc. Analyzes data, generates reports and trends of key parameters like OEE, rejections and downtime. Displays reports at your desktop, via email or on mobile phone.
Users have reported reduction in machine downtime and material wastage of up to 40 %, dramatic increase in OEE.
| Problem - | No systematic log of machine down time durations, reasons and occurrences View solution |
| Problem - | Suspect machines do not run full shift hours at nights View solution |
| Problem - | Operators do not stick to standard cycle times, part load/unload times View solution |
| Problem - | Operators start machines late / stop early at shift changes and breaks View solution |
| Problem - | Operators run machines with FRO set to 120% at nights View solution |
| Problem - | Generating TPM / OEE reports takes time View solution |
